4 Common Reasons Cars Fail the Annual Safety Inspection

Auto Shops Located in: Chapel Hill, Durham, Taleigh, Apex, and Cary North Carolina

June 15, 2023
4 Common Reasons Cars Fail the Annual Safety Inspection

Annual vehicle registration renewal can sneak up on drivers. When the DMV notice arrives in the mail, you may worry that your vehicle will fail its safety inspection. Thankfully, these inspections are easy to pass—especially with the right help on your side. Our local mechanics are here to help with the most common causes of safety inspection failure (and their solutions). 


1. Burnt Out Bulbs


As many manufacturers switch to LED bulbs, burnt-out vehicle lighting is becoming less common. However, this is still a top driver of car inspection failure. Why? Lighting encompasses several inspection checkpoints. To pass your NC inspection, you will need to ensure that all of your lights are working, including:


Most commonly, these issues are caused by a burnt-out bulb. Traditional incandescent lights will require a simple replacement service. However, you might need more advanced mechanic support if an LED light burns out. 


2. Tire Tread Wear


While they can seem more relevant to function than safety, your tire tread supports your braking and handling efforts. Drivers struggle to slow down, stop, and manage their vehicles without the tire tread depth needed to grip the road. Worn-out tires can pose severe safety threats—especially during inclement weather. 


Additionally, certain tire hazards can cause a full blowout, often causing devastating accidents. As such, the safety inspection requires your tires to be within the legal tread limit (2/32 of an inch thick). Your mechanic will also check for any unusual wear and tear, like bumps, bulges, and knots. In any of these cases, you will need tire replacement service to pass your safety inspection. 


3. Worn Out Break Pads


Brakes are perhaps the most well-known safety feature. Unless you drive a hybrid or electric vehicle (which often have regenerative braking systems), your vehicle will require regular brake service to pass your NC safety inspection. Most frequently, worn brake pads are the culprit of inspection failure. Your brake pads must be at least 1/16 of an inch thick to pass. For worn-out brake pads, a simple replacement service will help you pass.


Get a State Safety Inspection


4. Tattered Windshield Wipers


Part of your safety inspection is ensuring your vehicle is ready for inclement weather. Windshield wipers are essential for clearing rain, snow, and other forms of precipitation. This vital safety feature also helps remove any bugs, dirt, pollen, or debris that may impact your vision on the road. As such, they must be in good working order to pass your safety inspection. 


However, your windshield wipers can begin to tatter or become ineffective over time. The rubber blade must flush evenly against your windshield to work correctly. With exposure to the elements, this rubber breaks down and oxidizes, causing degradation. Thankfully, this issue requires a simple wiper blade replacement service to avoid inspection failure.


Other Causes of Inspection Failure


As the name suggests, safety inspections only check your car’s safety features. As such, items like a check engine light or missed oil change will not cause failure. However, there are a few other ways to fail your NC car inspection, including:

  • Extremely discolored headlight lenses—often require headlight restoration service. 
  • Broken or loose mirrors (including both side mirrors and your rearview mirror)
  • Steering system issues
  • DIY window tinting that does not meet the legal requirements
  • Issues with your car horn—including horns that are too quiet or too loud
  • A stolen catalytic converter or other exhaust issues
  • A failed emissions inspection (unless exempt)


You can read our full checklist of everything examined during an annual NC safety inspection here


Safety and Emissions Inspections Near Me: Chapel Hill Tire


When you are due for your inspection, visit the local mechanics at Chapel Hill Tire. We proudly serve the greater Triangle area with 11 locations across Durham, Cary, Apex, Raleigh, Chapel Hill, and Carrboro. Our professional mechanics provide safety inspections, emissions inspections, trip checks, and any services you need to pass. We invite you to make an appointment or give us a call to get started today! 

We’ve got all your automotive repair needs covered.

White Nissan Sentra parked in a paved lot, with a yellow car in the background; palms trees and a building are visible.
January 27, 2026
Learn how often a Nissan Sentra needs an oil change, what affects oil life, and when to service it. Get expert oil change service at Chapel Hill Tire.
January 19, 2026
Find out what a car inspection includes, why it matters, and how inspections help drivers in Raleigh avoid unexpected repairs.
Gray Volvo SUV driving on a road in a forest, with mountains in the background.
January 9, 2026
Is your Volvo XC90 making clunking or thumping noises? Learn the signs of engine mount failure and schedule a professional repair with Chapel Hill Tire.
Exterior of
January 7, 2026
Chapel Hill Tire has opened a new Baileywick location in Raleigh, NC. Enjoy expert auto repair, tire services, and a 3-year/36,000-mile warranty.
Close-up of a white Honda CR-V's taillight and
December 31, 2025
Does your Honda CR-V make a clicking noise when turning? Learn the most common causes, warning signs, and when to schedule an inspection.
Man reaching for a tire in a warehouse. Tires are stacked on shelves. He is smiling.
November 6, 2025
Get to know Dru Gualdarama, the new store manager at Chapel Hill Tire’s University Place location. Learn about his passion for the automotive industry, leadership style, and commitment to the local community.
Mechanic showing a car owner paperwork in a garage, next to a car, under a raised vehicle.
October 21, 2025
Get a clear picture of your vehicle's condition with an independent inspection. Catch issues early, avoid costly repairs, and keep your car running reliably.
Two used tires stacked together, showing tread wear on the inner wall do to bad stock tesla camber
September 16, 2025
Stop uneven tire wear on your Tesla. Chapel Hill Tire installs camber correction kits in Chapel Hill, NC—extend tire life & improve handling today.
Mechanic fixing a tire, using a tool. Wearing a cap, gloves, and smiling in a shop.
September 14, 2025
Learn how tire services impact safety, handling, and tire life for vehicles in Carrboro. Understand common tire issues and maintenance tips.
Car battery being jumped with red and black jumper cables.
June 26, 2025
Discover how car batteries work, common warning signs of failure, and when drivers in Raleigh should have their battery checked.
Show More